DPF · AdBlue · NOx sensors · forced regen

Don't replace the DPF before we've cleaned it.

Nine in ten DPFs the dealer wants to replace are recoverable. Most blockages aren't the filter — they're something upstream creating the soot in the first place. Find that, fix it, and the DPF works for another 100,000 km.

DPF & AdBlue
specialist
Twenty years on Land Rover diesel emissions — from early TDV6 to current Ingenium.
Smoke & pressure
testing
We find the leak upstream of the DPF that's overworking the regen cycle.
Forced regen &
recalibration
Factory scan tool forced regen and reset — not a parts cannon.
Honest
up-front quote
Diagnosis first, quote second. You decide before any work begins.
Fast
turnaround
Most transmission jobs in and out same-day or next.
About DPF service

The DPF is the symptom,
not the cause.

When a DPF blocks, the dealer's answer is usually a new DPF at $4,500. That misses the question: why did it block in the first place? A working diesel exhaust system regenerates the DPF automatically — if it's blocking, something else is wrong.

Most blockages we find come from an upstream fault: a cracked exhaust manifold, a failing differential pressure sensor, a stuck EGR, a faulty NOx sensor, or short-trip-only driving. Fix the root cause, clean the DPF properly, and you save $3,500.

  • Smoke test to find upstream exhaust leaks
  • Live pressure data across the DPF and EGR
  • Ultrasonic cleaning or in-situ chemical clean
  • Forced regen + scan-tool reset
Common DPF symptoms
  • "DPF full" or "regeneration required" message
  • Reduced power / limp mode after a stop-start drive
  • Black or grey smoke from the exhaust
  • AdBlue warning + countdown to no-start
  • Engine light with codes P244A, P2002, or P20EE
The myth

DPF is blocked, only solution is replacement.

The dealer's go-to is a new DPF + fitting at $4,500+. That ignores why the filter blocked — usually a $200 sensor or a $300 exhaust repair that put it there.

The truth

9 in 10 are recoverable.

Diagnose upstream first — smoke test, scope sensors, scan the data. Clean the DPF properly, fix the actual cause, and you save $3,500. We do this every week.

Our DPF services

Six ways we save your DPF.

DPF blockage diagnosis

Live pressure data across the filter, scope the differential pressure sensor, smoke test the exhaust system. Find why it blocked — not just that it's blocked.

DPF cleaning & regen

Forced regen on the scan tool, ultrasonic clean if needed, ash measurement. Properly cleaned, a DPF lasts another 100,000 km easily.

AdBlue dosing & NOx

AdBlue heater, dosing module, NOx sensor diagnosis. The countdown-to-no-start warning resolved before it gets there.

Differential pressure sensor

OEM sensor replacement — the cheap part that's often the actual fault behind a DPF code. $200 fix instead of $4,500.

EGR cooler & valve

EGR cooler crack, stuck EGR valve, soot build-up service. The most common upstream cause of DPF overload.

Exhaust leak repair

Pinhole leaks, manifold cracks, gasket failures. Tiny upstream leaks throw off the DPF's regen cycle — we weld, reseal, and verify.

Suitable for every Land Rover

Every model. Every generation.

Range RoverRange Rover
Range Rover SportRange Rover Sport
DefenderDefender
DiscoveryDiscovery
Velar & EvoqueVelar & Evoque
FreelanderFreelander
DPF symptoms decoded

If it's doing this,
this is probably why.

Every DPF code tells a story. Here's what the most common ones actually mean, and what they usually turn out to be.

Symptom 01

P244A / P2002

Generic DPF efficiency code. Often a differential pressure sensor fault, not the DPF itself.

Symptom 02

Regen interrupted constantly

Short-trip driving prevents the cycle finishing. One forced regen on the scan tool gets it caught up.

Symptom 03

P20EE / P20BA

SCR / AdBlue efficiency. NOx sensor or AdBlue dosing module, almost never the SCR cat itself.

Symptom 04

Limp mode + DPF light

ECU has dropped power to protect the engine. Diagnose immediately — continued driving damages the DPF and the turbo.

Symptom 05

AdBlue countdown warning

Quality or dosing fault. Top-up doesn't always clear it — sensor or pump may need replacement before the countdown hits zero.

Symptom 06

Black smoke under load

DPF can't keep up, or there's a fuelling fault upstream. Pressure and scope tests find which.

Symptom 07

Sulphur / rotten-egg smell

SCR catalyst overheating, usually from a partial blockage. Diagnose before you can smell it from inside the car.

Symptom 08

Coolant in the DPF

EGR cooler crack — the coolant ends up in the exhaust and ruins the DPF. Catch it early or you'll need both.

How a DPF service goes

Diagnose upstream.
Then save the DPF.

Step 01

Smoke + pressure test

Smoke test the full exhaust system, scope the differential pressure sensor, read live pressure across the DPF. We find any upstream leak or sensor fault before touching the DPF.

Step 02

Repair the cause

Whatever's driving the blockage gets fixed first — exhaust crack, sensor, EGR, AdBlue. Then we forced-regen or ultrasonic clean the DPF itself.

Step 03

Verify clean & reset

Live data confirms the DPF is back inside spec. Scan-tool reset clears the soot-load counter. Road test under load to verify the regen cycle works on its own.

"My Discovery 4 had been in limp mode on and off for six months. Two shops replaced the DPF — didn't fix it. Michael did a smoke test, found a tiny exhaust manifold crack upstream, welded it and cleaned the DPF properly. $900 instead of another $4,500 in parts. Hasn't thrown a code since."

James R. Discovery 4 · 2014 · Google review
Before you spend $4,500.

Get the DPF
looked at first.

Before you accept the dealer's quote for a new DPF, get a second opinion. We'll smoke-test, scope the sensors, and tell you what's actually going on — usually for under $1,000.